The supersonic spraying equipment consists of six main components, as follows:
1、Supersonic spray gun；
2、Supersonic control system；
3、Supersonic powder feeder；
4、Supersonic cooling system；
5、Tank；
6、Supersonic water cable and gas pipe。
1、XM-8800Fuel supersonic spray gun
The XM-8800 supersonic flame spray gun uses aviation kerosene as fuel, oxygen as the combustion aid gas, and water as the cooling coal and nitrogen for powder delivery. The spray gun can work continuously and stably for a long time.
Basic parameters of XM-8800 spray gun：
Number | Project | Basic parameters |
1 | Flame speed | 2100m/s |
2 | Flame temperature | 3000℃ |
3 | Spray gun power | 150KW（Conversion value） |
4 | Powder particle velocity | 1100m/s |
5 | Cooling method | Water-Cooling |
6 | Water pump outlet flow rate | 20-46L/min |
7 | Coating porosity | <1% |
8 | Coating bonding strength | >85MPa |
9 | Suitable powder size for spraying | 10-45um |
10 | Fuel pressure and flow rate | 1.2MPa15~24L/h |
11 | Oxygen pressure and flow rate | 1.6MPa800-1100L/h |
12 | work environment | In soundproof rooms with fire prevention and ventilation |
13 | Spray gun external dimensions | 80mm×90mm×300mm |
2、XM-8800 Control Cabinet Parameter Table
The XM-8800 fuel supersonic control system has the advanced level of similar foreign products, superior performance, and convenient operation. Can achieve automated operation of the spraying process, and monitor the spraying parameters of the system in real time, and can respond immediately to system failures.
XM-8800 Control Cabinet Parameter Table：
Number | Project | Basic parameters |
1 | control type | Touch screen+MFC mass flow meter+Siemens PLC control |
2 | Rated power | 550W |
3 | Power supply voltage | 2P AC 220V 50Hz |
4 | Work environment | Indoor, Room temperature |
5 | Kerosene pressure/Flow rate | 1.2Mpa15~24L/h |
6 | Oxygen pressure/Flow rate | 1.6Mpa800-1100L/h |
7 | External dimensions of control cabinet | 1230×860×1330mm |
8 | Control cabinet weight | 225Kg |
3、Powder feeder（XM-200GT)
A device used to store spray powder and transport it to the spray gun according to process requirements. The usage method is to pour the powder into a powder barrel and stir it with a mixer to make the powder feeding more uniform. Then, nitrogen or argon gas is used as the powder feeding gas. The powder is transported to the outlet of the powder feeder by the rotation of the powder feeding scraper. The powder is separated from the powder barrel and transported into the spray gun by gas pressure.
Basic parameters of XM-200GT powder feeder：
Number | Project | Basic parameters |
1 | Powder delivery method | Scraper pressure type |
2 | Powder delivery bucket capacity | 4.0L×2 |
3 | Powder delivery gas | Argon or nitrogen gas |
4 | Pressure of powder delivery gas | 0.4-0.5MPa |
5 | Powder delivery speed | 0~180g/min |
6 | Powder delivery accuracy | ±1% |
7 | Powder gas flow rate | 400-800L/h |
8 | Mass flowmeter | 25L/min |
9 | External dimensions | 700×570×1760mm |
Characteristics of powder feeder：
1.Siemens PLC+MFC+touch screen control+servo motor, can be controlled remotely or locally.
2.Gas flow meter controls the powder gas flow rate, closed-loop control, and can directly input a given value.
3.Powder delivery has constant speed and torque.
4、XM-8800Supersonic cooling system
The single compressor drive reduces the overall volume of the machine, increases space, and improves the cooling effect of the spray gun, thereby achieving the goal of nozzle longevity.
Basic parameters of XM-8800 cooling system：
Number | Project | Basic parameters | ||
1 | Unit appearance | 2330×1000×1720（mm） | ||
2 | Net weight | 767Kg | ||
3 | Storage circulating water weight | 261Kg | ||
4 | Refrigeration capacity | 76.8KW | ||
5 | Fluctuations in outlet water temperature | 5-35℃ | ||
6 | Power supply voltage | 3P AC380V 50Hz | ||
7 | compressor | Dual compressors with a total of 30 horsepower | Brand: Imported brand | |
8 | Effluent pressure | 4-10kg adjustable | Effluent flow rate | 10-15L/min |
9 | External circulation pump |
Rated power 1.1KW
| Rated current | 1.5A |
10 | Refrigerant injection volume | 15Kg | Refrigeration coal body | F22 |
11 | work environment | Indoor environment; improve air circulation | ||
12 | Fan power | 85W×2 | ||
13 | Rated power | 26KW | ||
5、XM-8800Tank
In order to ensure the applicability of our customers, our company will provide a well sealed oil tank to prevent the evaporation of kerosene. The internal is equipped with a secondary kerosene filter. The inlet and outlet pipes of our company can be directly connected to the joints and valves on the oil tank, and are equipped with a liquid level electronic instrument that can display the oil level on the touch screen.
6、Supersonic water cable and gas pipe
We use PVC pipes imported from Italy, with a burst pressure of 60 kilograms and a working pressure of 20 kilograms. The DC working current can reach 1000A, the rated working current is 650A, the working water temperature is below 55 ° C, and it can work continuously for a long time.
